Genebre Relies on TGW Logistics for Automation

With the realization of an innovative distribution center in Hospitalet de Llobregat (Barcelona), Genebre has made an important step forward in automating its intralogistics. The solution developed and implemented by TGW Logistics significantly reduces order processing times, improves workplace ergonomics, and optimizes space utilization.

(Marchtrenk) Founded in 1981, Genebre is the world market leader in the manufacture of high-quality valves and fittings for fluid control, premium faucets for industrial applications, as well as for kitchens and bathrooms in private households.

Small Parts Warehouse as the Heart

The customized solution starts at the goods receiving area, where pallets are received and transported to a three-aisle small parts warehouse with high storage density. The latter serves as the backbone of order picking, with Mustang E+ storage and retrieval machines handling the storage and retrieval. Orders are assembled at ergonomic workstations. TGW Logistics’ Warehouse Control System (WCS) orchestrates all processes and enables Genebre to automate more than 50% of its order processing.

Portal robots for pallet assembly A key component is the portal robot from TGW Logistics, which takes care of assembling customer orders. The future-proof system handles five different box sizes with a maximum weight of 25 kilograms and performs up to 170 cycles per hour. The robot can prepare 29 Euro pallets simultaneously and also automatically provides empty pallets to ensure seamless order picking.

“We chose TGW Logistics because the company offers a comprehensive solution and has extensive experience in realizing high-performance logistics centers,” explains José Piedrafita, Chief Operating Officer of Genebre. “Automation ensures that we can provide our customers with a consistent service level regardless of order volume. Additionally, the scalability allows us to expand as needed without interrupting operations.”

Enabling Maximum System Availability

“That Genebre trusts TGW Logistics for its first automation project is a great honor for us,” adds Dominik Keller, Head of Sales at TGW Ibérica. After the successful go-live, Genebre benefits from TGW Logistics’ Lifetime Services offering, a comprehensive after-sales support that enables maximum system availability. The program includes technical support, preventive maintenance, and a spare parts package for smooth operation.

Photo: © TGW Logistics